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Manufacturing cost reduction Product List

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Prevent mass production troubles from the design stage with DFM support! Reduce manufacturing costs.

Preventing "designs that cannot be produced" in advance. Significantly improving the success rate of transitioning to mass production through DFM reviews.

If manufacturability is not considered during the design phase of product development, issues such as "shapes that cannot be molded," "structures prone to decoration defects," and "costs exceeding expectations" may arise during the transition from prototype to mass production, leading to significant design changes and development delays. At Yoshida Techno Works, DFM (Design for Manufacturability) engineers participate from the customer's design phase to support design optimization from the perspectives of moldability, decoration transfer accuracy, mold costs, mass production costs, and quality risks. Through simulations using flow analysis and cooling analysis, we predict and address molding issues before mold fabrication.

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  • Contract manufacturing
  • Manufacturing cost reduction

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Proposal for Cost Reduction in the Manufacturing of Complex-Shaped, Thin-Walled Small Parts using Zinc Die Casting.

Manufacturing complex-shaped thin-walled small parts without machining! Achieving both high precision, high quality, and cost reduction.

AK has over 60 years of experience as a professional in "zinc die casting" since its establishment. We specialize in small precision parts and aim to propose solutions to our customers that minimize processing as much as possible, striving for cost-effective manufacturing. Currently, we handle a large production of small electronic components and can also accommodate surface treatments such as nickel plating and chrome plating. With the introduction of a flow simulation system, we can support the consideration of die casting from the product design stage. From the size of a pinky nail to the size of a palm, please feel free to contact us regarding precision die casting. 【Features】 ■ Comprehensive management from mold making, mass production, secondary processing, surface treatment to inspection ■ Utilizing know-how in the development and manufacturing of die casting machines to mass-produce high-difficulty products *For more details, please refer to the PDF materials or feel free to contact us.

  • Casting Machine
  • Manufacturing cost reduction

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Toy-grade gold plating alternative! High-quality feeling plastic molded products.

We express the high quality required for toys through molding colors and painting.

In the toy industry, a luxurious appearance is sought to enhance the added value of products. Particularly for high-priced toys and collector's items, gold plating is commonly used to convey a sense of luxury, but there are challenges related to cost and durability. This product achieves a level of luxury equivalent to gold plating at a low cost by adjusting the balance between the color of the molded product and the paint. In the case of dice, a structural proposal has been made to prevent color fading even when rolled, resulting in high customer satisfaction. 【Usage Scenarios】 - Toys that want to convey a sense of luxury - Toys that want to reduce the cost of gold plating - Toys that require durability 【Effects of Implementation】 - Creates a sense of luxury at a low cost - Improves durability - Increases customer satisfaction

  • Contract manufacturing
  • Manufacturing cost reduction

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